How do you forge weld?

How do you forge weld?

How to forge weld in 4 steps

  1. Step 1: Prepare the Materials. Welding heat varies based on the type of metals being used.
  2. Step 2: Fluxing. Remove your materials from the forge and sprinkle them with a flux.
  3. Step 3: Heating. After you have applied your flux, place the metal back in the forge.
  4. Step 4: Joining and Hammering.

What flux do you use for forge welding?

borax
A simple flux can be made from borax, sometimes with the addition of powdered iron-filings. The oldest flux used for forge welding was fine silica sand. The iron or steel would be heated in a reducing environment within the coals of the forge.

What is the best metal to make an axe?

Silicon is for durability and helps the tool hold its sharp edge for longer. Manganese increases tensile strength and carbon allows the tool to take a keen edge. After careful hardening, tempering and annealing it reaches the excellent hardness of Rockwell 59-60 (HRC). We laminate all our axe and adze blades.

Do you need borax to forge weld?

Borax is used as a flux when forge welding to prevent oxidation of your surface and weld. The best type of borax to use is generally anhydrous borax (Amazon affiliate link), as it speeds up the process due to its early liquefaction, and leaves little room for impurities to get inside the joints in your weld.

What grade of steel are leaf springs made of?

Conventionally, high-strength steel containing 0.9–1 wt. % carbon has been used for leaf spring applications due to its high tensile strength and stiffness [128].

Can you weld 5160 steel?

5160 should be easier to weld since typically the more alloys added to a steel the lower the melting temperature. That being said, it is easier to weld two dissimilar metals to each other than welding one metal to itself.

What does borax do to metal while forging?

One particular practice that many wonders about is the use of borax in the process of forge welding and blacksmithing. Blacksmiths use borax as a flux, which is an agent that cleans and purifies the metal being joined in the forge welding process. This enables a high-quality weld.

How to weld an axe?

The sharp edge is cut with teeth that will hold it in the axe body for forge welding. To insert the cold, toothed bit into the warm axe body set the bit on its back on the anvil or a heavy table and drive the axe body down onto it. Follow that immediately by flattening the tapered cheeks of the cleft tightly onto the bit.

How do you cut an axe with a bit?

The sharp edge is cut with teeth that will hold it in the axe body for forge welding. To insert the cold, toothed bit into the warm axe body set the bit on its back on the anvil or a heavy table and drive the axe body down onto it.

What side of the axe is the weld joint on?

The right side forms the inside of the axe eye and the matching faces of the weld joint. The middle two lines are projected down the LEFT side of the shank (third picture above). The left side of the axe forms the outside of the eye. Fullering the middle pair of lines forms the outer edges of the poll.

How do you keep an axe from warping?

A thorough round of normalizations (I normalize 3 times) will help keep the bit from warping during the quench. My axes typically have edge lengths of 6.5” – 7.5” and weigh about 750 grams when ground. These last pictures show a few of the more than 100 axes I have forged over the last 4 years or so.