Table of Contents
How many forms are needed in an AS9102 report?
3 forms
There are 3 forms in AS9102 FAIRs – Part Number Accountability, Product Accountability, and Characteristic Accountability.
What REV is AS9102?
AS9102 is the standard that details a first article inspection. In the Aerospace and Defense industry when a new or revised part is produced for the first time, it must be verified to ensure all requirements have been met.
What is the difference between detail and assembly FAI?
Detail FAI: Does not contain a Parts List (i.e. a single item). Assembly FAI: Contains Parts Lists of manufactured or procured sub-assemblies, etc., or hardware as called out on the Telephonics drawing. (E.g. list of lower level parts present that are necessary to manufacture, assemble or maintain a product.)
What is FAI in manufacturing?
By Mari Luke | February 21, 2019. A First Article Inspection (FAI) is an official authentication method for a manufacturing process. An FAI report utilizes the dimensional properties of a production part in comparison to design specifications.
What is a detail FAI?
First Article Inspection (FAI) consists of a detailed verification and comparison of a requirement (product design) versus results (production result). A supplier needs to do a First Article Inspection due to its industry requirements like AS9102 or customer requirements before the manufacturing process begins.
How do I fill out my first article inspection?
First Article Inspection (FAI) is the process of planning, manufacturing, and verifying a production process….How to Create a First Article Inspection Report in 5 Steps
- Step 1: Pre-plan your FAI.
- Step 2: Create an inspection plan.
- Step 3: Manufacture the part.
- Step 4: Collect data.
- Step 5: Create report.
What is the purpose of FAI?
The purpose of a FAI report include the following: The FAI report provides a guideline to provide objective confirmation that all engineering design and specification requirements are correctly understood, accounted for, verified and documented. Ensure the production process is reliable, repeatable and consistent.
How many parts are needed for first article inspection?
Unlike a full PPAP which typically requires the production of tens to hundreds of parts for run-at-rate and process capability studies, an FAI requires the inspection of only one part (in some cases three to five parts).
Who performs first article inspections?
supplier
A first article inspection occurs when an authorized person — typically the supplier or a second-party inspector with a laboratory and specialized measuring equipment — takes one or several parts from the first production run. They then compare them to the client specifications to verify they match exactly.
Is FAI same as PPAP?
FAI (First Article Inspection) is the aerospace equivalent of the PPAP and is also called initial quality control. FAI is focusing on the initial sample to determine whether the pre-defined production methods are resulted in an acceptable product by measuring the initial sample against given specifications.
What is FAI documentation?
By Mari Luke | March 30, 2021. First Article Inspection (FAI) is the process of planning, manufacturing, and verifying a production process. A First Article Inspection Report (FAIR) is the document that certifies that each sample was produced and inspected according to the customer’s specifications.
What is PPAP quality?
PPAP (pronounced P-PAP) is a design & manufacturing inspection process used to verify a supplier’s ability to reliably and repeatedly produce a part or set of parts for mass production. PPAP validates a production process by inspecting parts before, during, and after a production run.